HDF Energy has announced the inauguration of the world’s first plant to manufacture 1MW+ fuel cells. This industrial site is dedicated to the decarbonisation of heavy maritime and rail mobility, as well as the production of electricity for public power grids. With 80% of its production destined for export, the factory is also stimulating the local economy by creating jobs, thereby contributing to the reindustrialisation and industrial sovereignty of Europe.
The plant was inaugurated on May 30, 2024 in Blanquefort near Bordeaux, France by Damien Havard, CEO and founder of HDF Energy, and Hanane El Hamraoui, Deputy CEO and VP Industry, in the presence of local public authorities. The 7,000 m2 plant is on the site of Ford’s former gearbox manufacturing plant.
HDF Energy is a leading global player in the hydrogen industry, dedicated to developing large-scale hydrogen infrastructures and manufacturing high-power fuel cells. Following its IPO in 2021, the company has expanded HDF Energy inaugurates the world’s first high-power hydrogen fuel cell factory internationally to some thirty countries and is now able to deploy the new uses of hydrogen throughout the world: heavy maritime mobility, heavy rail mobility and the production of electricity for public electricity grids. 80% of the fuel cells manufactured at the plant will be exported.
HDF Energy’s industrial site will produce fuel cells using PEM (proton exchange membrane) technology, which is already used in light mobility (cars and buses) and is recognised for its efficiency, durability and technological maturity. PEM fuel cells are powerful, compact and emissionfree, making them ideally suited to heavy mobility and electricity generation.
Towards zero-emission heavy mobility
HDF Energy’s fuel cells are paving the way for a new era of environmentally friendly transport by replacing diesel engines in freight and shunting locomotives with a hydrogen propulsion system. They also offer an innovative solution for auxiliary power and ship propulsion, as well as supplying clean electricity to ships at berth.
The fuel cell is the most strategic component of the Renewstable® hydrogen power plants developed worldwide by HDF Energy. The fuel cells in these plants produce non-intermittent renewable electricity, day and night, thanks to massive storage of photovoltaic or wind energy in the form of hydrogen.
HDF Energy’s factory is part of the ‘HDF Industry’ project, a wide-ranging investment plan over several years aimed at developing and industrializing multimegawatt fuel cells. To meet efficiency, durability and cost requirements, HDF Energy plans to launch successive R&D and industrialisation programmes for several product ranges from 1 to 10 MW.
From this summer, the plant will finalise its industrial process. In 2025, it will start the pre-production phase and the fuel cell test platform. Industrialisation will begin in 2026, with the aim of producing 1 GW per year by 2030.
HDF Energy benefits from major public support. As early as 2018, the NouvelleAquitaine Region provided financial support for the start-up of the company’s fuel cell business. On May 28, 2024, the European Commission approved the financing of HDF Energy’s industrial project by the French government as part of the Hy2Move wave of IPCEI hydrogen financing (Important Project of Common European Interest), dedicated to the reindustrialisation of Europe.
For its construction, the plant was awarded BREEAM ‘very good’ certification, an international standard for assessing the environmental impact of a building to promote greener architecture. This certification will be extended to the operation of the building. The criteria that will be monitored during operation of the plant are energy management, water management, waste recovery, access to sustainable transport and the health and well-being of occupants.